BioVlies

Bio-based and biodegradable nonwovens for agricultural applications

motivation

Nonwoven-based products are experiencing increasing demand due to their simple and inexpensive production and are an important component of many industries. For example, agricultural textiles for early harvesting are nonwovens currently made from polypropylene or polyester. The resulting increase in agricultural yield makes these nonwovens indispensable. These products are generally not biodegradable. During their service life, the nonwovens release microplastics into the environment under the influence of the weather and thus change the soil properties. When collecting and disposing of the used textiles from the field, residues remain permanently in the soil. According to NABU, 13,256 tonnes of plastic emissions emerge on agricultural land every year, of which 556 tonnes are caused by “films, nets & coatings”, such as nonwovens. The replacement of conventional polymers with bio-based and biodegradable polymers, as is the aim of the project BioVlies, has a positive effect on the environment, in particular because plastic emissions remaining in the soil will be avoided.

Aim

The aim of the “BioVlies” project is to develop a biodegradable agricultural nonwoven made from bio-based and biodegradable polymers as an environmentally friendly alternative to early harvest nonwovens made from polypropylene (PP). The goal is a nonwoven comparable to the PP benchmark in terms of mechanical properties. But due to its biodegradability in the soil, it will not cause any long-term accumulation of plastics. As a result of representing the entire process chain from starting polymer to finished product, the feasibility and subsequent industrial implementation are validated and a technological leap from TRL 5/6 to TRL 8 is possible.

APPROACH

To tackle the project successfully, all aspects of the process chain will be addressed. The project starts with the research on and procurement of suitable bio-based polymers for agricultural usage. These biopolymers are subsequently characterized in regard to processing parameters. TECNARO GmbH will develop and produce a biodegradable blend of these polymers. At ITA the polymer will be spun into filaments and cut into staple fibers, and then processed into a nonwoven material via carding. These laboratory scale nonwovens will be tested in outside weather conditions regarding their functionality as an early harvest nonwoven. At the same time, the transfer of lab scale production towards pilot scale and industry scale production is realized by Smart Fibres Solutions GmbH. Testing and characterization of semi-finished products as well as finished products will be done alongside the respective work packages, with testing of biodegradability done by Fraunhofer Institute for Environmental, Safety and Energy Technology UMSICHT.

Project Partners

GET IN TOUCH

Dipl.-Ing. Anne Hennig Project Lead anne.hennig@ita.rwth-aachen.de
Fabio Bußmann M.Sc. Deputy Project Lead fabio.bussmann@itw.rwth-aachen.de
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